Products

Dust in the packing area is both a health and safety risk, and a sign that your bag sealing system is not working properly. Protect your product – and your profits – with a sealing solution that you can rely on.

Big bags are a cost-effective way to move bulk materials around, but to really get the benefit you need to ensure accurate filling and safe and clean handling. The Ventomatic® BIG BAG filling system provides highly accurate filling, automatic handling and a safe and clean working area.

Your truck loading operation has the potential to bottleneck. The CARICATECH™ automatic truck loader is designed to make sure that doesn’t happen. Based on an innovative mechanical concept, it can load up to 3300 bags/h. And it has the ability to automatically adapt to changing parameters without manual intervention.

How do you load closed-top trucks and containers? Traditional solutions can be risky and inflexible. The Ventomatic® FFL-4C is an intelligent, automated solution that eliminates the need for slow, messy manual logistics. Instead, you get fast, flexible loading that protects your personnel and your product.

Electronic rotary packers are cleaner and safer than manual alternatives, and much more productive. Our Ventomatic® GIROMAT® rotary packers are designed for valve bag filling and weighing of a range of products. The flexible, modular assembly grants easy maintenance and operating costs are low thanks to minimal power usage.

Manual truck loading is dangerous and dusty. Operators put their health at risk and the bags themselves are also prone to damage, since they are handled erratically. Automatic truck loading eliminates these risks and improves productivity with capacities over 3000 bags/h and truck changeover of as little as 1 minute.

Modern packing plants require high capacity, but with built-in flexibility. Traditional palletizing solutions can’t keep up. Our modular VENTOMATIC® POLIMAT® palletizers and automatic bag stackers are suitable for a range of capacities up to 5000 bags/hour, for different bag sizes and different stacking configurations.

Every time you put personnel in the truck loading area, they are in danger. Manual bag handling, overloaded forklifts and other hazards can be avoided with an automatic truck loader with smart technology. The Ventomatic® FFL™ for open-top truck loading is a safe, efficient solution for loading stacked or palletized bags.

Product lost during the bag-filling process is bad for your machinery, your personnel, and your bottom line. Let’s keep it in the bag. The FILLPro™ dust reduction kit for GIROMAT® EVO rotary packers is a low-cost, easy retrofit that instantly reduces dust, blockages and product loss. Key benefits: • Increase filling cycle performance • Reduce dust • Eliminate clogging • Reduce downtime

Your CARICAMAT® is integral to your dispatch operation. Breakdowns and slowdowns can create a bottleneck in your process that has far-reaching impacts on your productivity and profitability. Upgrade performance and increase availability with OEM-designed upgrades.

To achieve high capacities, we turn to robotics. Ventomatic® INFILROT® bag applicators can achieve capacities of more than 5000 bags/h. Highly efficient and accurate, these empty bag placing machines cater for a range of bag characteristics, materials and sizes. And they’re designed for easy, cost-effective maintenance.

For low to medium capacity bagging lines with up to four spouts, the Ventomatic® LINEAMAT™ inline packer for powdery and granular materials is a cost-effective option with impeller or air type filling. It’s simple to install and operate and can be equipped with an innovative automatic bag applicator and empty bag storage.

With powerful software and cutting-edge robotics, QCX/RoboLab is a quantum leap in quality control for the cement industry. Its scalable, modular design allows you to automate single tasks or the entire sample handling process. Bringing highly accurate results, sample traceability and extra capacity to your laboratory.

The QCX Centaurus Combined Mill and Press is a compact unit that consists of an automatic fine grinding mill and an automatic pelletising press. It makes x-ray sample preparation easy and requires little assistance from your lab staff. It can operate as a stand-alone system or be integrated with linear or robotic automated laboratories.

The ACS820 Automatic Carbon Sulphur Analyser accurately analyses carbon and sulphur in powder samples. The unit’s automated capabilities improve its analytical quality by eliminating sporadic or method-dependent variations, and inconsistencies and deviations from procedures.

The more you understand your process, the easier it is to optimise. QCX/Manager and QCX/Reporting are indispensable tools to manage your laboratory, whether manual or fully automated. With the insight derived from plant data and laboratory analysis, you can improve product quality and increase productivity.

Preparing fused bead samples for XRF analysis is simple with the advanced technology of the QCX DCF units. Their sophisticated mechanics deliver precise dosing to ensure you get accuracy and reproducibility from one convenient unit.

The QCX ASP100 Automated Soft Press has revolutionised sample preparation for XRD analysis. Its innovative soft press technology minimises the preferred orientation of mineral phases, and the analytical bias this can cause. It is particularly suited to materials containing clays and micas.

Take control of your cement plant’s chemistry, performance and output quality with QCX AutoSampling systems. These systems offer you accurate automated sampling and sample transport with fully integrated software functionality and unmatched performance.

Bring your cement operation into the future with QCX/BlendExpert™, our advanced quality control software. With cutting-edge tools such as 3D modelling technology, our suite of quality control applications helps you better understand and adapt your raw materials, leading to cost and emissions reductions and big gains in efficiency and productivity.

The reliability, accuracy and versatility of the QCX ABA100 Automatic Blaine Analyser are key to cost-effective, high-quality cement production. A proven and reliable performer long-term, this analyser ensures efficient and accurate analysis and operator safety.

The QCX P40M Manual X-ray sample press easily and efficiently prepares pressed pellets for x-ray fluorescence analysis. Its functional design is engineered for high sample throughput and trouble-free operation. With up to 16 pre-programmable press cycles, it offers a simple and smart solution for producing pressed samples.

The QCX M100M Manual Mill is used for x-ray fluorescence and x-ray diffraction sample preparation. It is a user-friendly robust mill suited to fine pulverising in a range of laboratory applications.

We are the supplier of choice for sampling solutions in the cement industry, providing a wide range of powder and granular material automated samplers. We offer a complete product programme, covering all facets of process sampling, from raw material to cement despatch.

The precise measurement of free lime makes the FLA100 Automatic Free Lime Analyser the key to cost-effective and high-quality cement production

The DDOP Double Dry nOn-cooled Probe for preheater exits provides continuous monitoring of explosive gases. Designed with two probes so that one is always in use, the DDOP eliminates high-risk blind periods, safeguarding personnel and equipment from fire in the filter/ESP.

Spare and wear parts for gas analysis systems

With some emissions data being collected every 10 seconds, it doesn’t take long for standard environmental reporting systems to collapse under the pressure. ReportLoq is a browser-based reporting solution that syncs with your gas analysis system to generate automatic reports that can be sent directly to local authorities.

Dust concentration, stack dimensions, moisture content – these are just some of the factors that have to be taken into account when choosing the best dust monitor for your application. As an independent supplier, we have the experience to choose the best dust monitor based on your needs.

Emissions monitoring obligations vary depending on your process, your fuel, your permit and your local authority. But the cost of non-compliance is universal. You need a CEMS solution that is tailored to your specifications from a supplier who understands the intricacies of emissions monitoring and reporting. Emissions monitoring obligations vary depending on your process, your fuel, your permit and your local authority. But the cost of non-compliance is universal. You need a CEMS solution that is tailored to your specifications from a supplier who understands the intricacies of emissions monitoring and reporting.

Knowing your gas volume and gas velocity is key to understanding your emissions data. It gives your gas analysis context, enabling you to make sense of your records and pass on accurate data to the relevant local authorities. As an independent supplier, we can choose the best solution for your system.

Burning alternative fuels can seriously damage your equipment. Traditional gas analysis systems succumb to acid damage in the high sulphur environment, needing frequent repairs. The unique KilnLoq® HW Laser Gas Analysis System is built for these conditions, giving you reliable, fast and precise gas analysis.

Gas analysers enable kiln optimisation and help prevent kiln stoppages. But they need to be placed in harsh environments. High temperature. High dust. High sulphur. How do you stop the probe from getting blocked? You can’t – all probes block. So we developed a probe that can be manually cleaned in less than 3 minutes.

Coal dust is a hazard. Spontaneous combustion is a real possibility, and once fire breaks out it can be hard to control. Guard against the risk with a coal mill gas analysis system measuring the carbon monoxide levels and giving a warning before they become dangerous.

The Low NOX Calciner is our latest, most advanced in-line calciner. It is the result of extensive research, advanced CFD modelling and field experience gained from more than 50 years of helping cement producers lower their NOX emissions. This in-line calciner is suitable for upgrades and new installations.

Fossil fuels are expensive and a significant contributor to the cement industry’s damaging environmental impact. We know we need to use less, but so often process issues get in the way of greater fuel substitution. The FUELFLEX® Pyrolyzer addresses those issues, clearing the path for 100% alternative fuel use in the calciner.

The ABC Inlet is the world’s only cooler inlet proven to prevent snowman; it also enables reduced fuel consumption and improved clinker quality – a gain for the environment and your bottom line.

An easy-to-install clinker cooler excess gas cooling solution, our air-to-air heat exchanger can handle gas temperatures up to 500°C. A modular design allows you to customise where the excess gas enters the system and offers flexibility for ease of expansion. The small axial fans are energy efficient, saving on OPEX.

Our gas conditioning towers cool exhaust gases from cement plant systems, such as the preheaters or kiln bypass systems, before they are conveyed to mills and filters. There are two technologies to choose from. Both give you years of reliable performance.

Looking for a traditional 3-base rotary kiln system? You’ll get good value from FLSmidth’s sturdy, flexible, low-maintenance kiln that combines classic technology with well-known performance. It has the longest lifespan of any 3-base kiln on the market

Maximising alternative fuel use is an essential step on the journey to net-zero cement. But this shouldn’t mean you have to compromise on performance. Our JETFLEX® 2.0 burners deliver process stability and high clinker quality, with low maintenance requirements. Even when burning a range of traditional and alternative fuels.

When clinker boulders get stuck in your crusher, you have no option but to shut down the cooler while you clear the blockage. Costs go up, productivity goes down. It doesn’t have to be this way. The Heavy-duty Roll Breaker crushes through the biggest boulders with ease. No more blockages, no more lost productivity.

Operate and maintain your SF™ Cross-Bar® cooler or Multi-Movable Cross-Bar® cooler more efficiently by switching to the Wave Grate. The new grate is easy to maintain, has an increased wear lifetime, and reduces power consumption. Once installed, you only ever need to replace the upper grate, which is fast and straightforward.

Our ROTAX-2® Rotary Kiln for cement delivers high production capacity and requires minimal energy and space. The two-base design saves on construction time and costs and this rotary kiln never needs kiln axis alignment. Pyroprocessing with proven operational reliability

The HOTDISC® Reactor is the best way to substitute calciner fuel with coarse alternative fuels – enabling efficient operation and lower operating costs without compromising performance. A safe, simple and effective alternative fuels solution, this large, moving hearth furnace is integrated with the preheater and calciner systems for maximum kiln availability.

Don’t waste time on costly kiln stops to make repairs. Our replaceable components can prolong the lifetime of kiln outlet sectors and drastically reduce replacement time. Replacing a damaged sector is easy. Reduce your costly downtime by having a second set of replaceable sectors ready to go for scheduled stoppages.

Efficient and reliable kiln sealing improves energy efficiency, reduces emissions and extends equipment life, helping you meet your environmental targets as well as your production goals. That’s why we’ve enhanced our kiln seal with a new thrust mechanism design that improves sealing efficiency and service life.

FLSmidth’s In-Line Calciner Preheater System can help you lower NOx and CO emissions and optimise your fuel and power consumption. First introduced in 1976 and continually updated and improved, it is the standard for pyroprocess systems today. This preheater calciner system can be used for a new production line or retrofitted to any existing kiln.

Our Cross-Bar Cooler is the latest evolution in clinker cooling technology. Based on proven FLSmidth systems, it incorporates advanced clinker cooling innovations to give you low installation, maintenance and operating costs – and a very attractive total cost of ownership.

Our cast central pipe improves separation and thermal efficiency, enabling your plant to save fuel and reduce power consumption. Use it to decrease energy costs or to increase production for a fast return on investment.

Coal feeding needs to be safe and it needs to be efficient. The PFISTER® TRW-K rotor weighfeeder ensures consistently accurate dosing of crushed coal to the mill in a safe, enclosed, pressure-proof system. Advanced weighing electronics provide constant precision, whatever your feed characteristics.

Where do you wish you had more control in your process? The raw and finish mill feed? The fuel? Additives? The PFISTER® Smart Linear Feeder can help you achieve the control you need.

Your process performs best when coal dosing is precise and consistent. Our proven rotor weighfeeder technology with integrated smart control system delivers reliable gravimetric dosing of pulverized coal with high accuracy and stability. Optimum burning conditions. Low emission levels. All from a compact system.

Storing alternative fuels with the Feedex® overhead reclaimer system • High volume live storage in an enclosed building • Optimised for blending fuels and AF homogenisation • Eliminates problems with bridging and clogging • Ensures complete discharge • Robust, heavy duty design • Low energy consumption, cost-effective • Easy maintenance and service, ATEX certified

Fuel consumption. Clinker quality. Operational profits. Inconsistent fuel dosing has a broad impact across your business. The PFISTER DRW rotor weighfeeder uses advanced weighing technology to guarantee consistent and highly accurate dosing of pulverized fuels to achieve optimal combustion.

Dosing coarse materials can be a challenge. How to achieve accuracy with such variable materials? How to attain optimum operation with frequent maintenance stops? The PFISTER® TRW rotor weighfeeder addresses these issues and more. It’s robust enough to be reliable and smart enough to dose with accuracy.

PFISTER rotor weighfeeders deliver reliable and accurate dosing in even the harshest of conditions. But even the best machines require maintenance to keep them performing at their best. The spare parts eCatalogue provides on-demand access to the spare and wear parts you need, when you need them.

Even the best technologies have rooms for improvement. We have identified the routes to optimised performance and lower maintenance with our DRW rotor weighfeeders. Even just one could have a big impact on your process – and your costs. Are you ready to make the small change that makes a big difference?

Alternative fuels are good for the environment, but tough on your process. Getting the fuel dose just right is imperative to achieving optimum combustion. The Pfister TRW-S/D uses our proven rotor weighfeeder technology to deliver the highest levels of accuracy and reliability, safely and efficiently. With AF Starter Kit you can "test drive" the alternative fuels.

Whether you’re feeding raw meal to the kiln, or dosing additives to your cement mix, accuracy is key. But how can you guarantee precise dosing when the feed materials aren’t homogenous? PFISTER FRW Rotor Weighfeeders deliver accuracy, reliability and consistency when dosing fine-grained materials

Sometimes, the only way to go is up. Mechanical conveying systems can get you there, but what about the dust? The maintenance? The Airlift™ vertical pneumatic conveying system is a clean, safe and low-maintenance option that can transport material to heights of more than 100 m at rates of up to 1000 t/h.

The same problems that affect material in storage can prevent you from reclaiming that material safely and efficiently. Powdery materials agglomerate, causing bridging and rat holes. The solution? First In – First Out. Keep materials moving with controlled flow technology that is low-impact, low-energy and low-cost.

What do you want from the diverter valves in your pneumatic conveying system? Reliability. Long service life. Simple maintenance. We’ve got you covered with our range of Diverter Valves, used across all industries that need to get fine-grained, granular and powdery bulk materials from A to B.

Pressure tank Transporting abrasive materials requires specialised equipment. Wear and maintenance cost time and money that few processes can afford. The pressure tank is a pneumatic transport system for the dense phase conveying of powdery or granular bulk materials, such as fly ash, cement, gypsum, raw meal and alumina.

Material that’s stuck in storage is frustrating. It’s not making you money – in fact, it’s costing you money to get in there and retrieve it. We design all of our storage reclaim systems to ensure you get maximum reclaim efficiency, with minimum power consumption. No more wasted materials. No more wasted time.

Screw pumps offer continuous operation to a process that depends on reliability. Low maintenance, low wear, with high capacities that can cover long distances. Our Fuller-Kinyon® (FK) screw pumps and pump systems are proven to deliver, with expertise stretching back 100 years.

FLSmidth's Airslide fluidized conveying systems harness the power of gravity, giving you a system that is low maintenance, high efficiency and high performance. Through effective fluidization technology, throughputs of more than 2000 m3/h are possible with very low energy consumption.

Robust, versatile, and efficient: these are only some of the benefits of the latest in feeder technology from FLSmidth. Engineered to solve most feed problems, our V-Series feeder handles dry, fine powder or granular product efficiently in both vacuum or pressure conveying systems and dilute phase and dense phase systems.

Compressed air is one of the biggest energy consumers in any heavy industry process. But it’s also one of the most efficient ways of moving materials. So we’ve dedicated our expertise to creating a solution that lowers the cost of compressed air. The result? The Ful-Vane™ Air Compressor.

Air blending, gravity blending, air-assisted gravity blending – you have a lot of choices for your blending systems. Each has different strengths and characteristics, allowing you to choose the best fit for your application. And you can be sure that whatever you choose will be low-dust, high-efficiency and long-life.

More compression with less energy. That sums up the performance of the Ful-Vane™ Gas Compressor. It’s a highly efficient solution for gas compression and vapour recovery applications with flow ranges from 50 – 3000 SCFM and with discharge pressures up to 250 psig.

Not all vacuum arms are created equal. Most pneumatic vacuum unloading arms have evolved from cranes designed for vertical lifting and are fabricated from high-tensile steel. When these arms are under high loads and forces they can fatigue and crack very quickly. FLSmidth Cement uses Finite Element Analysis (FEA) and performs full kinematic studies to identify and strengthen stress points on the Docksider™ Ship Unloader arm during the design phase to prevent the arm from failing during operation. Backed by decades of experience and a worldwide service and support network, these pneumatic ship unloaders offer optimum reliability and efficiency.

As a critical element of your pneumatic conveying system, we know the importance of a reliable valve. All our rotary valves are built for long service life, with heavy-duty construction from cast iron.

Our rotary flow control valve and rotary shut-off valve are designed for all industrial areas where powdery bulk materials are processed, conveyed, stored, distributed, weighed or metered. Built with reliability in mind, they are designed to extend the intervals between maintenance and bring down the cost of repairs.

Abrasion-resistant pipeline fittings

Three systems designed to optimise compressor lubrication, reducing maintenance and increasing the llfe and productivity of your Ful-Vane™ Compressor.

Not all vacuum arms are created equal. Most pneumatic vacuum unloading arms have evolved from cranes designed for vertical lifting and are fabricated from high-tensile steel. When these arms are subjected to high loads and lateral forces they can fatigue and fail very quickly. FLSmidth Cement uses Finite Element Analysis (FEA) and performs full kinematic studies to identify and strengthen stress points on the Docksider™ Ship Unloader arm during the design phase to prevent the arm from failing during operation. Backed by decades of experience and a worldwide service and support network, these pneumatic ship unloaders offer optimum reliability and efficiency.

How much time can your business afford to waste on unnecessary and unplanned stoppages? ECS/UptimeGo, our downtime analysis software, will help you find out why your equipment failed so you can take action to prevent future downtime.

Our ECS™ Machine Control Solution is a platform-independent offering that can work with any machine. It will not only allow you to automate your machinery to ensure a greater performance, it will allow your operators and engineers to quickly commission equipment and find faults.

Want to know what’s going on when you’re not on site? Stay connected with our mobile SiteConnect app. View your asset performance and health data, no matter where you are, on your iOS or Android device.

Empower your people with real-time, actionable intelligence from our ECS™/PlantDataManagement system with PDM Foresight. Bringing all your process and plant data securely into one place, the system provides the foundation for optimising plant performance. You can also connect multiple plants across regions for enterprise-level benchmarking and improvement. In short: it provides all the information you need for success.

Specifically designed for the challenges faced by the cement industry, our ECS/ProcessExpert solution - the software commonly referred to as "PXP" - is your platform for improved performance. Based on state-of-the-art process optimisation and artificial intelligence technologies, it enables your plant to raise production, reduce costs, and extend equipment life.

Our kiln shell monitoring system, ECS/CemScanner™, is the product of 40-years worth of development and refining. It’s a technologically advanced system that will allow your operators to better protect your kiln and extend the life of your plant

Our ECS/ControlCenter™ process control solution gives you complete and reliable control of your plant. Hardware agnostic, with state-of-the-art cybersecurity protection, the software is flexible and user-friendly, lifting performance, while allowing easier troubleshooting for your operators and engineers.

Do you worry about your bottom line? Sustainability? Cybersecurity? Finding skilled operators? Our latest ECS/ControlCenter™ Process Control Software Platform helps provide peace of mind on these and more. With complete lifecycle support and third-party system integration, it provides a strong foundation for your digitalization journey.

An inefficient ball mill is a major expense and could even cost you product quality. The best ball mills enable you to achieve the desired fineness quickly and efficiently, with minimum energy expenditure and low maintenance. With more than 4000 references worldwide, the FLSmidth ball mill is proven to do just that.

Tired of your hydraulic roller press wear surface causing breakdowns? The unique TRIBOMAX® Wear Surface from FLSmidth improves grinding performance and reduces the risk of failure. It offers an ideal solution for clinker, slag, and raw mix applications.

High quality. Re-usable. Recyclable. Hi-Chrome Wear Segments offer a long-lasting, flexible, and environmentally-friendly wear solution for our vertical roller mills.

Our ATOX® Coal Mill has large rollers with great grinding capability of virtually all types of raw coal. The rollers work harmoniously with a highly-efficient separator and feed sluice to consistently and reliably deliver coal meal to your desired fineness and moisture level.

Heavy-duty comminution requires heavy-duty equipment – and our Girth Gears are up to the task. Manufactured using state-of-the-art processes and high-quality source materials, our line of girth gears is fit-for-purpose and for a lifetime – ensuring long-lasting, high-performance for your mill or kiln.

Our best-in-class OK™ Mill is a globally successful vertical roller mill solution for grinding raw material, cement and slag. Its cutting-edge design features consistently deliver the highest quality products with the greatest efficiency. It is affordable to install and cost effective to operate over your cement plant’s lifetime.

Are you looking for a ball mill diaphragm with a long and problem-free service life? Are you interested in high productivity and high efficiency in your grinding circuit? You’re in the right place. Our STANEX diaphragm is designed to offer all this. And it can be installed on both new mills or when refurbishing an existing one.

Manufactured with maximum precision, our gear pinions are customised for your mill and kiln drive application and designed to work harmoniously with girth gears – delivering smooth, reliable operations.

Equipped with high-quality wear protection, our Hydraulic Roller Press can withstand the most abrasive feed materials. Its solid-forged, single piece rollers with oil lubricated spherical bearings ensure premium grinding capability, top-of-class availability and utmost reliability.

Our best-in-class OK™ Mills for raw materials, cement and slag grinding deserve a best-in-class wear liner solution. Our OK Pro+ ceramic wear segments take care of that. By eliminating the risks posed by ill-fitting or substandard third-party solutions, our OK Pro+ wear segments help make sure mill performance continues to meet original specifications.

The worlds best ESP controller just got better. By continuously evolving the PIACS® technology and improving user experience, we have developed an enhanced ESP control unit that secures your production: PIACS DC4.1.

Engineered to deliver efficient dust emission control down to 5mg/Nm3, our ESP solutions are not just successful and reliable, they are also affordable, offering the lowest total cost of ownership (TCO) and operating expenses (OPEX). With more than 3,000 ESPs installed in a wide range of industries and challenging processes, we offer bespoke solutions for every application.

Large ESP projects aren’t necessary for all applications. Where effective dust emissions control is needed on a smaller scale, our CompactClean™ ESP solution deliver the highest standards of dust collection efficiency with the lowest total cost of ownership (TCO). Flexible layout. Fast installation. Strict emissions limits. Compact design.

The Coromax® micro-pulse system is a family of high-voltage power supplies for electrostatic precipitators aiming at reducing dust emissions and electric power consumption. They are extremely efficient to collect the hazardous fine particles, like the PM1 and PM2.5 and high-resistivity dust.

Reduce the effect of wear, lower impact crushing operating costs with the FLSmidth Strike-Bar™ Crusher. With 2,600 tph throughput capacity, it crushes material larger than 2 metres and 4 tonnes in a single rotor operation, combining advanced technologies with 50 years’ experience in crushing for cement production.

Our sturdy EV Hammer Impact Crusher reduces quarry-size limestone boulders of up to 2.5 metres and five tonnes to mill feed of 25 millimetres in a single operation. Featuring a horizontal feed system, the two-stage impact crusher is ideal for crushing abrasive and moderately sticky raw materials like clay and sand.

Designed to handle wet and sticky materials in a single, energy-efficient process, our dryer crushers ensure consistent delivery of high-quality feed to downstream processes. And they do so reliably with limited maintenance.