Rollers are subject to intense wear and tear and require regular attention to achieve maximum performance. But did you know there’s no limit to how many times a roller can be rebuilt, if the work is carried out by qualified specialists? Our roller rebuild service, working in combination with a proactive maintenance approach, gives you the security of higher availability over a longer service life – every time the roller is refurbished.

Whether it’s lower grinding efficiency, higher energy costs or increased risk of equipment damage, excessive wear of your vertical roller mill (VRM) means trouble. But with our in-situ hard facing services, you can keep that trouble at bay with optimum wear protection for optimum mill performance.

When the cooler goes down, clinker production stops. Before you know it, production losses run into the millions. So, how can you avoid unplanned outages? With continuous online condition monitoring services, powered by the experts at FLSmidth.

Unplanned kiln downtime is costly and damaging – so let’s eliminate it. Our hot kiln alignment service is a vital part of your preventive maintenance strategy, helping you avoid unscheduled stops. Using advanced tools and analysis, we identify the root causes of kiln problems, enabling you to act before they escalate.

Your feeding and dosing systems are critical to your cement process, so it’s critical to keep on top of maintenance and to respond quickly when damage occurs. Our Feeding & Dosing Technology services can help you avoid the damaging effects of wear, and the fallout of part failure, helping you minimise downtime and reduce the cost of maintenance.

Our online condition monitoring services for ATOX® mills let you keep a constant eye on critical operating parameters and settings, ensuring optimised mill reliability and performance.

It’s essential to bring red-hot clinker down to manageable temperatures. The clinker-cooler is working constantly for your plant and preventative maintenance is vital to keep availability high. You need to avoid excessive wear on components, and have the right spare parts on hand for planned maintenance.

Gas analysers are critical to the safe and efficient running of industrial combustion processes. Ensure the reliability and accuracy of your critical gas analysis equipment with our expert services and upgrades.

Cyberattack can quickly lead to costly downtime – or worse. Our cybersecurity assessments ensure you stay ahead of the risk. We provide comprehensive insight into potential vulnerabilities with recommended fixes to prevent critical damage to production capabilities.

Our online condition monitoring services for OK™ mills let you keep a constant eye on critical operating parameters and settings, ensuring optimised mill reliability and performance.

The kiln is at the heart of your plant and plays a vital role in production. Timely, on-site kiln maintenance, such as hot alignment and resurfacing of rollers and tyres, as well as predictive online condition monitoring services can extend equipment lifetime and minimise wear and tear.

Is it a challenge to find qualified staff to operate and maintain your plant? Or maybe one area of your facility is troublesome? We can help. With more than 135 years of building and commissioning plants, we can offer you a diverse set of services - including the expertise to completely operate and maintain a plant.

Your customers are waiting for products, so it’s crucial that packing and dispatching lines don’t delay delivery and that you can fulfill market requirements. Well-maintained equipment means you can dispatch products on demand. High-quality spares and programmed technical assistance increases the lifetime of equipment.

Our electrical and automation audit services are carried out by experienced professionals, and are designed to put your site’s vital systems under a microscope. The end result? You know exactly where your systems are, where they should be and the best way to get them there.

Improved performance and extended wear life of blowbar in your existing limestone impactor, with our innovative Strike-Bar crusher rotor retrofit.

The vertical roller mill (VRM) is firmly established in cement plants all over the world. The biggest issues facing plants are not due to the equipment itself, but more to do with how well mill maintenance is understood and how the mill is looked after following commissioning.

Our Pneumatic Conveying Test Laboratory (PT Test Lab) in Pennsylvania, USA, serves the global dry bulk handling market. Our unique facilities and capabilities give you the information you need to be confident in your investments or resolve any pneumatic transport issues you’re experiencing.

Start as you mean to go on, with a crushing operation that sets your process up for success. Crusher maintenance services ensure your hammer and impact crushers are up to the task, giving you maximum availability, the highest possible performance, and reliable productivity.

What would it mean for your plant to run more efficiently? No more chasing spare parts. No wasted days wondering what has gone wrong with your pump. No time-consuming bearing changes, or budget-blowing unplanned downtime.

Retrofit your Fluxo pump and with the latest upgraded design and controls and improve reliability, increase capacity and lower energy consumption.

When your Ful-Vane™ compressor breaks down, you can’t afford to wait months for a replacement. You need to get back to business as usual – and fast. Our compressor exchange program enables you to do just that and also offers significant cost-savings over other replacement options.

In order to achieve maximum value, performance and reliability from their process and quality control systems, over 300 plant managers around the world rely on FLSmidth Cement and their PlantLine™ Service Agreement.

How confident are you about the reliability of your data? Could you be making process-altering decisions based on bad information? Don’t take that risk. A lab audit will check the reliability of your data and suggest improvements so that you can optimise your process – precisely and accurately.