Our pyroprocessing technologies have been developed over many years. Whether you burn tradition fossil fuels or alternative fuels, they will help you increase your cement plant’s efficiency and uptime – delivering maximum value from your pyroprocessing system.
ABC™ Cooler Inlet
The ABC Inlet is the world’s only cooler inlet proven to prevent snowman; it also enables reduced fuel consumption and improved clinker quality – a gain for the environment and your bottom line.
Cross-Bar® Cooler
Our Cross-Bar Cooler is the latest evolution in clinker cooling technology. Based on proven FLSmidth systems, it incorporates advanced clinker cooling innovations to give you low installation, maintenance and operating costs – and a very attractive total cost of ownership.
Heavy-duty Roll Breaker
When clinker boulders get stuck in your crusher, you have no option but to shut down the cooler while you clear the blockage. Costs go up, productivity goes down. It doesn’t have to be this way. The Heavy-duty Roll Breaker crushes through the biggest boulders with ease. No more blockages, no more lost productivity._and_Multi-Movable_Cross-Bar_coolers.png?w=3840&q=80&auto=format)
Wave grate for SF™ and Multi-Movable Cross-Bar® coolers
Operate and maintain your SF™ Cross-Bar® cooler or Multi-Movable Cross-Bar® cooler more efficiently by switching to the Wave Grate. The new grate is easy to maintain, has an increased wear lifetime, and reduces power consumption. Once installed, you only ever need to replace the upper grate, which is fast and straightforward.
FUELFLEX® Pyrolyzer
Fossil fuels are expensive and a significant contributor to the cement industry’s damaging environmental impact. We know we need to use less, but so often process issues get in the way of greater fuel substitution. The FUELFLEX® Pyrolyzer addresses those issues, clearing the path for 100% alternative fuel use in the calciner.
HOTDISC® Reactor
The HOTDISC® Reactor is the best way to substitute calciner fuel with coarse alternative fuels – enabling efficient operation and lower operating costs without compromising performance. A safe, simple and effective alternative fuels solution, this large, moving hearth furnace is integrated with the preheater and calciner systems for maximum kiln availability.
JETFLEX® 2.0 Kiln burner
Maximising alternative fuel use is an essential step on the journey to net-zero cement. But this shouldn’t mean you have to compromise on performance. Our JETFLEX® 2.0 burners deliver process stability and high clinker quality, with low maintenance requirements. Even when burning a range of traditional and alternative fuels.
Feedex® Overhead Reclaimer
Storing alternative fuels with the Feedex® overhead reclaimer system • High volume live storage in an enclosed building • Optimised for blending fuels and AF homogenisation • Eliminates problems with bridging and clogging • Ensures complete discharge • Robust, heavy duty design • Low energy consumption, cost-effective • Easy maintenance and service, ATEX certified
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Gas Conditioning Tower (GCT)
Our gas conditioning towers cool exhaust gases from cement plant systems, such as the preheaters or kiln bypass systems, before they are conveyed to mills and filters. There are two technologies to choose from. Both give you years of reliable performance.
Heat Exchanger for Gas Cooling
An easy-to-install clinker cooler excess gas cooling solution, our air-to-air heat exchanger can handle gas temperatures up to 500°C. A modular design allows you to customise where the excess gas enters the system and offers flexibility for ease of expansion. The small axial fans are energy efficient, saving on OPEX.
3-Base Kiln
Looking for a traditional 3-base rotary kiln system? You’ll get good value from FLSmidth’s sturdy, flexible, low-maintenance kiln that combines classic technology with well-known performance. It has the longest lifespan of any 3-base kiln on the market
Spring-tensioned Kiln Graphite Seal
Increase the efficiency and reliability of kiln sealing with the new spring-tension kiln graphite seal. The new thrust mechanism design improves energy efficiency, reduces emissions and extends equipment life, helping you meet your environmental targets as well as your production goals.
Precast Kiln Outlet Sectors
Don’t waste time on costly kiln stops to make repairs. Our replaceable components can prolong the lifetime of kiln outlet sectors and drastically reduce replacement time. Replacing a damaged sector is easy. Reduce your costly downtime by having a second set of replaceable sectors ready to go for scheduled stoppages.
ROTAX-2® Rotary Kiln
Our ROTAX-2® Rotary Kiln for cement delivers high production capacity and requires minimal energy and space. The two-base design saves on construction time and costs and this rotary kiln never needs kiln axis alignment. Pyroprocessing with proven operational reliability
Gear Pinions
Manufactured with maximum precision, our gear pinions are customised for your mill and kiln drive application and designed to work harmoniously with girth gears – delivering smooth, reliable operations.
Girth Gear
Heavy-duty comminution requires heavy-duty equipment – and our Girth Gears are up to the task. Manufactured using state-of-the-art processes and high-quality source materials, our line of girth gears is fit-for-purpose and for a lifetime – ensuring long-lasting, high-performance for your mill or kiln.
Cast central pipe for high-temperature cyclones
Our cast central pipe improves separation and thermal efficiency, enabling your plant to save fuel and reduce power consumption. Use it to decrease energy costs or to increase production for a fast return on investment.
FLSmidth Low NO(x) Calciner
The Low NOX Calciner is our latest, most advanced in-line calciner. It is the result of extensive research, advanced CFD modelling and field experience gained from more than 50 years of helping cement producers lower their NOX emissions. This in-line calciner is suitable for upgrades and new installations.
In-Line Calciner Preheater System
FLSmidth’s In-Line Calciner Preheater System can help you lower NOx and CO emissions and optimise your fuel and power consumption. First introduced in 1976 and continually updated and improved, it is the standard for pyroprocess systems today. This preheater calciner system can be used for a new production line or retrofitted to any existing kiln.
Complete pyroprocessing solutions that lower your operating costs
The pyroprocessing unit is central to a plant’s efficiency and uptime. That’s why so many producers choose a pyroprocessing system from FLSmidth Cement.
Our preheater/calciner systems have the lowest NOx and CO emissions in the industry. Not only that, but their simple design and highly efficient operation make them the industry standard. All our preheater/calciner systems can be tailored to your specific raw materials, fuels and emission requirements.
The world’s best rotary kilns
Our rotary kilns are suited to even the most challenging raw materials and fuels and they continue to deliver at the highest production rates. They come in 2-base and 3-base versions, and both offer proven operational reliability and durability for continuous performance with low maintenance costs.
Burn almost anything to lower your fuel costs
Integrated with your preheater/calciner systems, the HOTDISC® Combustion Device enables you to burn almost any alternative fuel – from wet powders to tractor tyres. This gives you the ability to lower your fuel costs by choosing from a wide range of alternative fuel options and suppliers.
Cooling systems that cut your costs
When things get hot, you need a cooler that won’t let you down. Our Cross-Bar® Cooler gives you reliable long-term performance, efficient heat recuperation and high uptime.
All the data you need
Our high-temperature gas analysis systems collect the data you need to optimise your kiln’s combustion and production process, including increased production, reduced fuel and power consumption and improved clinker quality.
Let our experience make the difference
Whether you are working on a new production line or retrofitting an existing plant, our specialists can ensure your entire pyroprocessing system is optimised to your plant’s specific requirements – to help improve your overall efficiency and economy.
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