Services

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Condition monitoring

ATOX® Mills - Online condition monitoring services

ATOX^® Mills - Online condition monitoring services

Online condition monitoring for ATOX Mills

Proactive maintenance strategy to eliminate unexpected downtime

Our online condition monitoring services for ATOX® mills let you keep a constant eye on critical operating parameters and settings, ensuring optimised mill reliability and performance.

Key benefits

Sustain maximum mill performance

• Minimise unplanned stoppages • MInimise secondary damage to equipment • Increase equipment lifetime, reliability and performance • Lower OPEX and more productivity • Achieve more sustainable operations

Online condition monitoring for your ATOX Mill

This service helps detect early symptoms that can’t be detected by regular on-site maintenance alone. Standard sensors on the mill monitor, for example, gas flow pressure and temperature, and hydraulic grinding pressure. With continuous monitoring, you can ensure these parameters are all consistently maintained, giving you plenty of time to take planned action before problems become severe.

Optimize uptime and reduce costs

Signals from the monitors are sent to the cloud for analysis. Experts at our Global Remote Service Centre are notiﬁed of all alarms/events, enabling them to further analyse the data and generate a report detailing our recommendations for corrective actions. Your Service Account Manager will keep you informed at all times, ensuring you have plenty of time to carry out our recommendations and avoid further problems. All our service packages can be tailored to your needs.

Key Benefits

Optimize uptime and reduce costs

Our specialists interpret the data and give you qualified analysis and expert recommendations for a healthy, optimised mill system.

What?

Continuous ATOX® mill health monitoring and incident support; regular reports summarising alarms and recommendations; clear, actionable insights that you can implement to reduce operating costs and optimise performance.

Continuous ATOX® mill health monitoring and incident support; regular reports summarising alarms and recommendations; clear, actionable insights that you can implement to reduce operating costs and optimise performance.

Outcome

This means you can predict potential problems in critical components or subsystems in the mill circuit and prevent them from negatively impacting overall mill operation.

This means you can predict potential problems in critical components or subsystems in the mill circuit and prevent them from negatively impacting overall mill operation.

Case

The early onset of instability in grinding pressure caused by cylinder seal leaks was detected by this service before the more severe symptoms of lost production or product quality were seen. Replacing a piston seal during a planned maintenance schedule ensured regular production was maintained.

The early onset of instability in grinding pressure caused by cylinder seal leaks was detected by this service before the more severe symptoms of lost production or product quality were seen. Replacing a piston seal during a planned maintenance schedule ensured regular production was maintained.

What?

Continuous ATOX® mill health monitoring and incident support; regular reports summarising alarms and recommendations; clear, actionable insights that you can implement to reduce operating costs and optimise performance.

Outcome

This means you can predict potential problems in critical components or subsystems in the mill circuit and prevent them from negatively impacting overall mill operation.

This means you can predict potential problems in critical components or subsystems in the mill circuit and prevent them from negatively impacting overall mill operation.

Case

The early onset of instability in grinding pressure caused by cylinder seal leaks was detected by this service before the more severe symptoms of lost production or product quality were seen. Replacing a piston seal during a planned maintenance schedule ensured regular production was maintained.

With level 1 service we monitor:

Operating conditions
Mill air circuit
Mill fan efficiency
Grinding hydraulic system
Roller and table wear liner life
Separator top seal

With Level 2 service, we monitor all of Level 1, plus:

Bearing temperatures
High resolution gear and bearing vibrations
Lubrication oil pressure and flow
Input torque on mill gears
Table wobbling and tilting on mill gears

downloads

Brochure

Online condition monitoring for VRM ATOX Mills

(1.21 MB) | Language: English

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