Our Precast Outlet Sectors simplify maintenance, avoid costly downtime
Don’t waste time on costly kiln stops to make repairs. Our replaceable components can prolong the lifetime of kiln outlet sectors and drastically reduce replacement time. Replacing a damaged sector is easy. Reduce your costly downtime by having a second set of replaceable sectors ready to go for scheduled stoppages.
Reliable Precast Kiln Outlet Sectors that secures high kiln availability
Our concept means you can choose to have a second set of outlet sectors ready for replacement, drastically reducing replacement time. Here’s how it works. Our system consists of permanent sectors bolted directly to the kiln shell plus one set of hanging sectors that are precast before installation. The hanging steel sectors are easy to replace and with a second set available as recommended, ready for installation, you won’t lose production time waiting for the delivery.
No waiting for sectors to dry or harden
Replacing a damaged sector is easy – you don’t have to wait for them to dry or harden before starting up the kiln. That can save up to two days. And during the installation of the sectors the kiln is available for turning. That means installation and maintenance is more flexible.
You can even manufacture your own replacement casings in your facility or at a local refractory supplier. Make them according to your own schedule, to avoid warehousing costs. They can be pre-dried, precast, and ready to install during the next shutdown.
And you won’t need to pay shipping costs or lose valuable up-time as your spare parts go through customs.
A small investment can pay off
By reducing the replacement frequency of outlet sectors and avoiding costly kiln stops, our Precast Kiln Outlet Sectors can deliver large benefits for a relatively small investment.
And they can be installed on any kind of kiln, not just kilns we manufacture.
The life expectancy of the refractory casting is a full production campaign – up to double the lifetime of other kiln outlet sector systems on the market.
Reduce clinker dust emission
Our Kiln Outlet Sector System also includes a set of closing sectors. These sectors help ensure an efficient interface towards the cowl shell, which cuts down on clinker dust emissions from the kiln outlet.
Typical installation procedure
First, you’ll install a full ring of permanent sectors and bolt them to the kiln shell. Then attach the closing sectors and bolt them to the permanent sectors. Finally, hang the two precast hanging sectors on each permanent sector and bolt them together.
We’ll supply you with a complete set of permanent parts – the permanent sectors and the closing sectors, including fasteners, plus 10% as spare. If you choose, we’ll also supply two complete sets of hanging sectors precast and ready for installation.
And, of course, we’ll supply you with the proper tools for installation.
Low-porosity cement castable specified
We will specify a low-porosity cement castable that combines the best refractory possibilities of several natural, high-alumna raw materials.
Our castable will have high mechanical strength and excellent shock and abrasion resistance.
Precast Kiln Outlet Sectors help cut down on lost production time
01
Avoid costly kiln stops
Produce your spare parts in advance, so you won’t need to lose production time waiting for delivery.
02
Fast and easy installation
The sectors are easy to cast and easy to handle, making installation simple
03
More control of the casting process
Manufacture your own replaceable refractory casings, either onsite or at a local brickyard.
Easy spare part management with our Kiln Outlet Sector System
Our Kiln Outlet Sector System consists of just a few parts. Bolted to the kiln shell are permanent sectors. These permanent sectors are protected by replaceable steel hanging sectors with refractory casting. Meanwhile, closing sectors effectively seal the cowl shell and minimise dust emissions from the kiln outlet.
Manufacture your own castings
We offer a second set of hanging steel sectors that allow you to manufacture your own replaceable refractory casings. You can do this onsite or at a local refractory supplier. This means they can be pre-dried, precast, and ready for installation during the next shutdown. They’ll be ready when you need them – no need to wait for drying and hardening during downtime.
And you won’t need to pay shipping costs or lose production time while waiting for delivery.
No need to pay for warehousing
Produce wear parts when you need them – no need to pay for warehousing finished outlet sectors. We’ll supply all the documentation and instructions, including refractory specifications and recommended drying solutions. This will help you to ensure a strong, uniform casing result every time.
The kiln replaceable outlet sectors are simple to cast and easy to handle, minimizing installation time. Our precast kiln outlet sector system will help you better manage your spare part production, improving your overall spare part management.
Installation procedure
First, you’ll install a full ring of permanent sectors and bolt them to the kiln shell. Then attach the closing sectors and bolt them to the permanent sectors. Finally, hang the two precast hanging sectors on each permanent sector and bolt them together.
We will supply you with all necessary tools, as well as a complete set of permanent sectors and closing sectors along with fasteners. We will also deliver a full set of tools. If you prefer, we will also deliver two complete sets of hanging sectors ready for installation. But you can also cast these on your own with specifications for low-porosity cement castables that we will supply.
